НЕФТЕПРОМАВТОМАТИКА

ACS

Neftepromavtomatika’s mission is to provide solutions for oil production, oil processing, transportation, and storage of oil and gas.

Neftepromavtomatika is engaged in development of projects, production, supply, and integration of process automation systems for production plants, pump stations, compressor stations, oil depots and gas stations, heat and electric power facilities.

Neftepromavtomatika offers installation, startup and commissioning, warranty and post-warranty service, studies the problems, and draws up the Terms of Reference for the Customer.

Information and control device, explosion-protected version

Purpose

Indicator BRIG-015-I001 has been designed to display information using alphanumeric mode.

Scope of application

This product is intended for use as a device for displaying the information on oil-loading stations, access control systems, and other facilities located in explosion-hazardous zones.

Operation manual
Passport

Technical specifications:

Power supply voltage: 12 V +10%
Power source type: DC
Power consumption, max.: 5 W
Display type: Alphanumeric display, 3 rows, 6 characters each
Communication interface with the master: EIA-485 or tailored
Communication protocol with the master: Modbus RTU or tailored
Cable glands quantity: 1 or 2
Operation mode: Continuous, 24/7
Enclosure protection rating: IP 65
Explosion protection marking: 1ExdIIBT3
Ambient temperature for product operation: From -40 to +50 °С
Relative air humidity for product operation, max.: 90%
Weight, max.: 2 kg
Dimensions, W x H x D: 265 х 216 х 86 mm
Resistance and immunity to sinusoidal vibration: as per GOST 12997-84, version N3
Resistance to ambient air temperature and humidity: as per GOST 15150-69, version U1
Enclosure protection rating: version IP 65 as per GOST 14254-96

Information and control device, explosion-protected version

Purpose

This product is intended to control output from oil or petroleum products output unit to tank trucks or railway tanks, and to display the process status. This product is suitable for installation and use in explosion-hazardous zones, according to the marking printed on the case. This product can be operated together with the information device BRIG-015-K001.

Scope of application

This device has been designed to operate as a component of a fueling system at oil-loading stations located in explosion-hazardous zones.

Operation manual

Technical specifications:

Power supply voltage: 220 V +10%
Power source type: AC, 50 Hz
Power consumption, max.: 150 W
Indicator type: LED
Interface for BRIG-015-I001 connectivity: Yes
Discrete inputs quantity (24 V, DC): 8
Discrete relay outputs quantity (24 V, 2 A, DC, 220 V, 1 A AC): 11
Discrete inputs galvanic isolation: Optical
Communication interface with the master: EIA-485
Communication protocol with the master: Modbus RTU
Slave device type: Density meter Plot-3M or mass meter Promass 83
Cable glands quantity: 2 (4)
Operation mode: Continuous, 24/7
Enclosure protection rating: IP 65
Explosion protection marking: 1ExdIIBT3
Ambient temperature for product operation: From -40 to +50 °С
Relative air humidity for product operation, max.: 90%
Weight, max.: 2 kg
Dimensions, W x H x D: 265 х 216 х 86 mm
Enclosure protection rating: version IP 65 as per GOST 14254-96
Resistance and immunity to sinusoidal vibration: as per GOST 12997-84, version N3
Resistance to ambient air temperature and humidity: as per GOST 15150-69, version U1

Information and control device, explosion-protected version

Purpose

BRIG-015-M001 has been designed to ensure safe loading of petroleum products into the tanks equipped with liquid fuel overfill system. This product uses dry contact (relay output) to inform the automated fuel loading system with a signal that the permissible level of petroleum products in the tank is exceeded. There is a light indication of the current, permissible (green indicator), and unacceptable (red indicator) states. This product diagnoses the malfunction of the liquid fuel overfill system such as “open circuit” and “short circuit”. This product complies with the European standard EN13922:2003(E) “Tanks for transport of dangerous goods. Service equipment for tanks. Overfill prevention systems for liquid fuels” as an overfill controller using five wires for transmitting signals to determine the liquid fuel levels. Connective plug of the product is made for the sockets manufactured by CIVACON (model 4100, 4200) that comply with EN13922:2003 (Е).

Scope of application

This device has been designed to operate as a component of a fueling system at oil-loading stations located in explosion-hazardous zones.

Operation manual

Technical specifications:

Power supply voltage: 220 V +10%
Power source type: AC, 50 Hz
Power consumption, max.: 6 W
Indicator type: LED
Communication interface with the master: EIA-485
Communication protocol with the master: Modbus RTU
Cable glands quantity: 2 (4)
Operation mode: Continuous, 24/7
Enclosure protection rating: IP 65
Explosion protection marking: 1ExdIIBT3
Ambient temperature for product operation: From -50 to +60 °С
Relative air humidity for product operation, max.: 100%
Weight, max.: 2 kg
Dimensions, W x H x D: 290 х 228 х 109 mm
Enclosure protection rating: version IP 65 as per GOST 14254-96
Resistance and immunity to sinusoidal vibration: as per GOST 12997-84, version N3
Resistance to ambient air temperature and humidity: as per GOST 15150-69, version U1

Pulse input signal parameters

High level voltage U2ln, V, min. 5.3
Low level voltage U1ln, V, max. 0.8
Period T2ln, ms 30—100
Pulse width T1ln, ms 0.8—2.5
Input resistance Rin, kOhm, min. 30

Pulse output signal parameters

Period Т2Out, ms 5.3
Pulse width Т1Out, ms 0.3—2
High level voltage U2Out, V, (pulse current — 4 mA), min. 30—100
Pulse width T1ln, ms 3.8
Low level voltage U1Out, V, max. 0.7
Pulse front t, ms, max. 50

DC parameters

Sensors power supply voltage Us, V (no load) 11—12
Sensors power supply voltage Us, V, (current load — 27 mA), min. 8.2

Information and control device, explosion-protected version

Purpose

This product has been designed to display information in alphanumeric mode, input the information from the built-in keypad to read and write the information from/to Mifare Classic proximity cards. This product is suitable for installation and use in explosion-hazardous zones, according to the marking printed on the case.

Scope of application

This device has been designed to operate as a component of a fueling system at oil-loading stations located in explosion-hazardous zones.

Operation manual

Technical specifications:

Power supply voltage: 12 V +10%
Power source type: AC, 50 Hz
Power consumption, max.: 20 W
Indicator type: Alphanumeric, 4 rows, 20 characters each
Keypad type: Optical (contactless)
Number of keys: 4
Type of plastic cards: Mifare Classic
Communication with plastic cards: As per ISO/IEC 14443A/B
Communication interface with the master: EIA-485
Communication protocol with the master: Modbus RTU
Cable glands quantity: 1 or 2
Operation mode: Continuous, 24/7
Enclosure protection rating: IP 65
Explosion protection marking: 1ExdIIBT3
Ambient temperature for product operation: From -50 to +60 °С
Relative air humidity for product operation, max.: 100%
Weight, max.: 2 kg
Dimensions, W x H x D: 290 х 228 х 109 mm
Enclosure protection rating: version IP 65 as per GOST 14254-96
Resistance and immunity to sinusoidal vibration: as per GOST 12997-84, version N3
Resistance to ambient air temperature and humidity: as per GOST 15150-69, version U1

Information and terminal device, explosion-protected version

Purpose

Information and terminal device, explosion-protected version

  • This product has been designed to display information in alphanumeric mode, input the information from the built-in keypad to read and write the information from/to Mifare Classic proximity cards.
  • This product is suitable for installation and use in explosion-hazardous zones, according to the marking printed on the case.
  • This product has explosion-protection marking 1ExdIIBT3 as per GOST R 51330.0, and has been designed for use in class 1, 2 explosion-hazardous zone when installed on stationary facilities as per GOST R 51330.0 and GOST R 51330.13.
  • This product operates under control of a master device (for example, PC) in the dialog mode, using the MODBUS RTU exchange protocol. EIA-485 interface provides communication with the master device.
  • This product has been designed for continuous non-stop operation.
  • For this product, a certificate for State registration of the program for PC “Software Ex Card Terminal MS-UITV-V3-T” No. 2015615639 dated May 22, 2015, is available.

Scope of application

This device has been designed for use as a user terminal at the oil-loading stations, access control systems, and other facilities located in explosion-hazardous zones.

Specifications

Power supply voltage: 12 V +10%
Power source type: DC
Power consumption, max.: 20 W
Display type: Alphanumeric, 4 rows, 20 characters each
Keypad type: Optical (contactless)
Number of keys: 4
Type of plastic cards: Mifare Classic
Communication with plastic cards: As per ISO/IEC 14443A/B
Communication interface with the master: EIA-485
Communication protocol with the master: Modbus RTU
Cable glands quantity 1 or 2
Operation mode: Continuous, 24/7
Enclosure protection rating: IP 65
Explosion protection marking: 1ExdIIBT3
Ambient temperature for product operation: From -40 to +50 °С
Relative air humidity for product operation, max.: 90%
Weight, max.: 2 kg
Dimensions, W x H x D: 265 х 216 х 86 mm
Enclosure protection rating: version IP 65 as per GOST 14254-96
Resistance and immunity to sinusoidal vibration: as per GOST 12997-84, version N3
Resistance to ambient air temperature and humidity: as per GOST 15150-69, version U1

Information device, explosion-safe version

Purpose

This product has been designed to display information in alphanumeric mode on the LED-based and character-based screen. This product is suitable for installation and use in explosion-hazardous zones, according to the marking printed on the case. This product has explosion-protection marking 1ExdIIBT3 as per GOST R 51330.0, and has been designed for use in class 1, 2 explosion-hazardous zone when installed on stationary facilities as per GOST R 51330.0 and GOST R 51330.13. This product operates under control of a master device (for example, PC) in the dialog mode, using the MODBUS RTU exchange protocol. EIA-485 interface provides communication with the master device. This product has been designed for continuous non-stop operation.

Scope of application

This device has been designed for use as an information board at the oil-loading stations, access control systems, and other facilities located in explosion-hazardous zones. This device is suitable for arrangement of scrolling text display (scrolling to the left); the scrolling speed rate and the number of shifts (steps) per each line can be set independently; there is also a line stopping mode, when the first non-zero character of the line is reached (character code <> #0) on the left edge of the screen. By default, this device displays the information encoded in Windows 1251, but there is an option to download any other character map (coding) into the device.

Product technical specifications

Power supply voltage: 12 V +10%
Power source type: DC
Power consumption, max.: 20 W
Display type: Alphanumeric, 3 rows, 6 characters each.
Displayed information coding CP1251
Support for other character maps (coding): Yes
Communication interface with the master: EIA-485
Communication protocol with the master: Modbus RTU
Cable glands quantity 1 or 2
Operation mode: Continuous, 24/7
Enclosure protection rating: IP 65
Explosion protection marking: 1ExdIIBT3
Ambient temperature for product operation: From -40 to +50 °С
Relative air humidity for product operation, max.: 90%
Weight, max.: 2 kg
Dimensions, W x H x D: 265 х 216 х 86 mm
Enclosure protection rating: version IP 65 as per GOST 14254-96
Resistance and immunity to sinusoidal vibration: as per GOST 12997-84, version N3
Resistance to ambient air temperature and humidity: as per GOST 15150-69, version U1

Loading controller, explosion-safe version

Purpose

This product is intended to control output from oil or petroleum products output unit to tank trucks or railway tanks, and to display the process status. This product can be operated together with the information device MS-UITV-V3-I. This product has an interface for connectivity to PC as a slave, and an interface for connectivity to Promass 83F and Plot-3M as a master.

Scope of application

This product has been designed for operation on loading units and other facilities located in explosion-hazardous zones.

Technical specifications

Power supply voltage: 220 V +10%
Power source type: AC, 50 Hz
Power consumption, max.: 100 W
Indicator type: LED, discrete display of input and output signals
Interface for MS-UITV-V3-I connectivity: Yes
Discrete inputs quantity (24 V, DC): 8
Discrete relay outputs quantity (24 V, 2 A, DC, 220 V, 1 A AC): 11
Discrete inputs galvanic isolation: Optical
Communication interface with the master: EIA-485
Communication protocol with the master: Modbus RTU
Cable glands quantity: 2
Operation mode: Continuous, 24/7
Enclosure protection rating: IP 65
Explosion protection marking: 1ExdIIBT3
Ambient temperature for product operation: From -40 to +50 °С
Relative air humidity for product operation, max.: 90%
Weight, max.: 2 kg
Dimensions, W x H x D: 265 х 216 х 86 mm
Enclosure protection rating: version IP 65 as per GOST 14254-96
Resistance and immunity to sinusoidal vibration: as per GOST 12997-84, version N3
Resistance to ambient air temperature and humidity: as per GOST 15150-69, version U1

Loading monitor, explosion-safe version

Purpose

  • This product has been designed for ensuring safe loading of petroleum products into the tank trucks equipped with overfill monitoring system.
  • This product transmits a signal to the automated loading equipment that the permissible level of petroleum products is exceeded through the relay contact. Additionally, both permissible status (green indicator) and unacceptable status (red indicator) are displayed.
  • This product diagnoses the malfunction of the sensors system, such as “open circuit” and “short circuit”.
  • This product has been designed in compliance with the European standard EN13922:2003(E) for five-wire optical level signaling devices (electronic sensors).
  • Connective plug of the monitor is made for the sockets manufactured by CIVACON (model 4100, 4200).
  • Scope of application

    This device has been designed to operate as a component of a fueling system at oil-loading stations located in explosion-hazardous zones.

    Specifications

    Power supply voltage: 220 V +10%
    Power source type: AC, 50 Hz
    Power consumption, max.: 6 W
    Indicator type: LED
    Communication interface with the master: EIA-485
    Communication protocol with the master: Modbus RTU
    Cable glands quantity 2 (4)
    Operation mode: Continuous, 24/7
    Enclosure protection rating: IP 65
    Explosion protection marking: 1ExdIIBT3
    Ambient temperature for product operation: From -40 to +50 °С
    Relative air humidity for product operation, max.: 90%
    Weight, max.: 2 kg
    Dimensions, W x H x D: 265 х 216 х 86 mm

    Pulse input signal parameters:

    High level voltage U2In, V, min. 5.3
    Low level voltage U1In, V, max. 0.8
    Period Т2In, ms 30—100
    Pulse width Т1In, ms 0.8—2.5
    Input resistance Rin, kOhm, min. 30

    Pulse output signal parameters:

    Period Т2Out, ms 5.3
    Pulse width Т1Out, ms 0.3—2
    High level voltage U2Out, V, (pulse current — 4 mA), min. 3.8
    Low level voltage U1Out, V, max. 0.7
    Pulse front t, ms, max. 50

    DC parameters:

    Sensors power supply voltage Us, V (no load) 11—12
    Sensors power supply voltage Us, V, (current load — 27 mA), min. 8.2
    Enclosure protection rating version IP 65 as per GOST 14254-96
    Resistance and immunity to sinusoidal vibration as per GOST 12997-84, version N3
    Resistance to ambient air temperature and humidity as per GOST 15150-69, version U1

    Model NPA 2005-07

    Scope of application

    Controller NPA 2005-07 has been designed for use as a component of automated systems used in the oil & gas industry and other industries. Inputs and outputs of the controller depend on the process algorithm.

    Purpose

    This product has been designed to control the processes and can operate both under control of personal professional PC, in the dialog mode, using the MODBUS exchange protocol, and in standalone mode. Data exchange with personal professional PC is arranged via RS-232 or RS-485 interface, depending on the version. Controller NPA 2005-07 has built-in LED indicator that allows to visually control the data exchange and availability of power supply voltage on each of the control modules, and has been designed for continuous non-stop operation.

    Operation manual

    Technical specifications

    Controller power supply 220 V ±10%, frequency 50 ± 1 Hz.
    Product weight max. 5 kg
    Power consumption max. 150 W
    Uptime max. 20 s
    Information transmission and reception arranged through a serial exchange channel such as RS-485 or RS-232, transmission rate 9600 bps, 2 stop bits, no parity control. Modbus — default controller module addresses 1 and 2
    Enclosure protection rating version IP 65 as per GOST 14254-96
    Resistance and immunity to sinusoidal vibration as per GOST 12997-84, version N3
    Resistance to ambient air temperature and humidity as per GOST 15150-69, version U1


    Purpose

    This system has been designed for computer-assisted control of the fuel output into railway tanks and tank trucks at the bulk points of oil depots and oil storages, and for metering of the released fuel, processing and transmission of accounting data, and accompanying documents printout.

    Advantages

    The main advantage of this system is the precise metering and accounting of the fuel being dispensed, making it virtually impossible to get unauthorized (non-documented and not recorded in computer memory) fuel output. In addition, operator’s intervention into the process is minimized, which significantly reduces the risk of emergencies caused by human error.

    Integration

    The system is integrated into enterprise top-level process control system. Integration is accomplished at the level of exchange of data about the tasks for fuel output and the actual results of this output. We are experienced in integration into the fuel grid automated information systems, 1C-Enterprise, Parus, etc. This system is also suitable for integration into the automated control system for tank trucks traffic during loading operations and the “Balance” suite.

    System description

    In terms of functionality, this system consists of controllers that implement process algorithm, and the software installed on the operator’s workstation. This system supports the following controllers (support for other controllers is available on request):
    - NPA 2005-07, MS-UITV-VZ, Brig-015 manufactured by our company;
    - CBU, BUI, KUP manufactured by JSC Prompribor;
    - Topaz manufactured by LLC Topaz-Servis. Operator manages the process using PC. The system provides a simple, illustrative, and graphical interface for the operator. Therefore, the likelihood of emergencies at the loading point (for example, fuel spilling onto the ground) is reduced, since, in addition to the operator, the software and hardware of the automatic loading system controls the process as well.
    There is a large number of software options that differ in their functions. In addition, tailored software development is also possible.
    There is a feature for automatic control of the additives dosing unit.
    The system is featured with connectivity for additional temperature sensors.
    Also, density meter Plot-3B can be connected for receiving of density and temperature manual measurements data.
    Mass flow meter or density meter can be connected directly to the workstation, bypassing the controller.
    System main functions (except for process control) are listed below.
    Issuance of consignment notes (optional);
    Submission of permit to the operator’s workstation for loading of the amount of fuel specified in the consignment note;
    Keeping the fuel output database;
    Printing of fuel sales reports covering any period of time;
    Logging of all significant events in the system, these events are timestamped;
    Data exchange with top-level process control system (optional).
    This equipment and software proved their reliability by years of operation in various regions of the Russian Federation, and for a long time they have
    been fine-tuned to satisfy the needs of the organizations that employ this system. For this product, a certificate for State registration of the program for
    PC No. 2015615638 dated May 22, 2015, is available.

            



    Purpose

    “Balance” fuel flow accounting system has been designed to automate the acquisition of information about the fuels balance, and the following information:

    • information about fuel receiving;
    • information about fuel output;
    • information about fuel reserves in the tank farm.

    Advantages

    This system enables tracking the fuel flow, evaluation and minimization of losses associated with various factors (natural loss, theft, spills). Availability of historical data about fuel flow helps in planning and analyzing of the work in order to improve the performance.

    Integration

    The system is integrated into the enterprise top-level process control system. Integration is accomplished at the level of exchange of data about receiving, storage, and sale of the fuel.

    System description

    This suite receives source data from the corresponding automation subsystems that are employed in various process areas.

    Information about fuel products receiving

    “Balance” software suite provides information about each batch of the fuel received from the “Receive” Automated System.

    Information contains:

    • name of the fuel supplier and the number of the document used as the basis for fuel acceptance;
    • date and time of fuel receiving;
    • fuel name and tank that the fuel was pumped to;
    • amount of fuel received according to the document;
    • actual amount of fuel received, and characteristics of the received batch of fuel such as temperature, density, and viscosity.

    Information about fuel sale

    Information about the sale of fuel comes from Automated Fuel Loading System for Loading into Railway Tanks and Tank Trucks.

    Data provided by the “Balance” software suite contain the following information:
    • number of consignment note used as the basis for the fuel output;
    • fuel output date and time;
    • fuel name;
    • released batch average temperature;
    • weight and volume of the fuel released, while providing data about both the predefined weight and volume of the fuel dispensed, as well as the data about actual values;
    • station from which the fuel is dispensed;
    • information about the driver, including full name of the driver and vehicle license (or railway car number).

    In “Balance” software suite, there is a feature of receiving consolidated information about each of the released types of fuel.

    Information about the tank farm status

    Information about the fuel storage comes from the “Tank Farm” Automated System.

    “Balance” software suite provides the following information about the tank farm status:
    • date and time of measurement;
    • tank name and the fuel contained in the tank;
    • fuel density;
    • fuel weight, volume, and level;
    • water level and volume.

    In “Balance” software suite, there is a feature of receiving consolidated information about each of the released types of fuel.


     “Balance” software suite can display information in the form of graphs, which enables monitoring of the parameters change over time within the selected period. Information about the tank farm status can be provided both for each of the tanks serviced by “Tank Farm” Automated System, and for each type of fuel.

    “Balance” software suite forms two types of balances: consolidated and detailed.

    Consolidated balance is formed for each fuel, including the quantity of:

    • stored fuel at the beginning of the specified period;
    • fuel received for the given period;
    • fuel released for the given period;
    • stored fuel at the end of the specified period;

    The value of the balance itself is also provided indicating the deviation of the actual quantity of fuel at the end of the period from the expected quantity of fuel, taking into account the incoming and outgoing fuel.


    In “Balance” software suite, there is a feature of receiving consolidated information about each of the released types of fuel.


     Detailed balance shows all events related to receiving and releasing of the fuel, including the name and quantity of the fuel received or released, as well as the events associated with changes in tank farm readings.
    Due to the fact that “Balance” software suite provides access to all information about the fuel flow, it has protection against unauthorized access at the user level. There are two levels of access to data: access to data processing that allows forming, viewing, and printing of the balance, and access to program settings that allows configuring data sources, units of measurement (for each of the parameters), and balance data update interval.

    Certificate

     For this product, a certificate for State registration of the program for PC No. 2016662185 dated July 26, 2016, is available.


    Purpose

    This automated system has been designed for operative control of fuel reserves in surface and underground tanks (in the tank farm) with automatic output of measurement results to PC.

    Advantages

    This system enables tracking the fuel flow and fuel reserves in the tank farm, evaluation and minimization of the losses associated with various factors (natural loss, theft, spills).

    Integration

    The system is ready for integration into enterprise top-level process control system. Integration is accomplished at the level of exchange of data about fuel storage. The system is ready for integration into the “Balance” Fuel Flow Accounting System

    System description

    System software can receive data from various measurement systems such as “Struna”, “Kor-Vol”, and others. Support for other measurement systems can be added on request. “Tank Farm” program provides the operator with information about the entire tank farm at the same time in user-friendly graphical form. This software allows to configure all parameters of each tank: number, sensor readings limit, high and low emergency and operative levels, full capacity level, max. permissible level change per sensor polling cycle, permissible level change in storage mode, configuring the name and color of the fuel in the tank. Tanks can be arbitrarily positioned on the screen. Calculation of volume for each tank is also available.

    The following data is provided for each tank:

    • tank number (name); type of operation with the tank;
    • name of the fuel in the tank; tank current innage level;
    • manually measured innage level; bottom water level;
    • fuel density; fuel temperature; total volume and total weight in the tank;
    • volume and weight of the fuel in the tank;
    • free space in the tank; max. innage level;
    • high and low limit and operative levels;
    • innage level change per minute (innage rate);
    • predicted time to reaching operative levels;
    • level sensor status;
    • alarm triggered by reaching operative levels;
    • alarm triggered by wrong type of operation.
    Program additional features:
    • automatic saving of current measurements (innage level, bottom water level, water density and temperature, product volume and weight, tank status) in all tanks with preset frequency, and all this can be viewed for the selected period (measurements history);
    • saving of data for viewing the product flow trend in each of the tanks for diagrams (precision up to one minute for the latest 24 hours), and all this can be viewed for the selected period of time;
    • automatic saving of information about sensor failures and level readings excursion (sensors failure history);
    • calculation of volume & weight characteristics using the product parameters entered by the operator in a specific tank (innage level, water level and density);
    • system events logging;
    • forming “Inventory Stock” summary; forming measurement summaries for the latest even hour.

    Purpose

    “Metering Node Control” program has been designed to control the receiving of fuel through the metering process system.

    Advantages

    This system enables accurate automated metering and accounting of the received fuel, and minimization of the risk of emergencies associated with human errors.

    Integration

    The system is ready for integration into the enterprise top-level process control system. Integration is accomplished at the level of exchange of data about fuel arrival. The system is ready for integration into the “Balance” Fuel Flow Accounting System.

    System description

    “Metering Node Control” program interacts with process controllers, flow meters, and density meters.

    >

    This program ensures operative display of process status, saving the information about incoming and outgoing product in the informational database.
    This program allows to view detailed information about each metering node.

    All actions for changing any parameter in the “Details” window are commented in the message area and recorded into the database. They are available for further review in the Event Log.


    The software allows to: enter data from the product consignment notes; automatically track the beginning and ending of the incoming fuel batch; generate and view the logs: Operators Work, Event Log, Documents Archive, and Reports.

    The program provides protection against unauthorized access at the user level. There are two levels of access to data: access to data processing that allows to create, view, and print the log. Access to program settings that allows to configure the data sources and process parameters.

    Certificate

    For this product, a certificate for State registration of the program for PC No. 2015615638 dated February 10, 2015, is available.



    Purpose

    This system has been designed to automate the control over tank trucks traffic, reduce the tank trucks downtime, and evenly distribute the load of the filling stations of the loading facility. Also, the “Automated Control System for Tank Trucks Traffic during Loading Operations” can generate reports and communicate with third-party software systems that support COM technology (1C, etc.).

    Advantages

    The system records all major events of receiving and release at the petroleum products loading/unloading facility: tank trucks arrival and departure time, filling beginning and ending time, and all events during the course of loading operations.

    Integration

    This system is ready for integration into third-party software suites that support COM technology (1C, etc.).

    >System description

    “Automated Control System for Tank Trucks Traffic during Loading Operations” consists of two subsystems: driver notification subsystem based on information board; access control subsystem for access to process facilities using plastic cards. Both subsystems include hardware and software tools. Software employed by both subsystems usually operates on a dedicated server. The software suite can communicate via LAN with: operator workstations for loading into tank trucks; operator workstations for issuing consignment notes (1C:Enterprise 7.7 SQL).

    Driver notification subsystem

    Driver notification subsystem’s hardware includes an information board. Software includes a software module for tank trucks queue management and communication with information board. The board displays the information about the vehicle numbers and automated loading system numbers, informing drivers about which tank truck should drive in under a certain automated loading system standpipe.

    Driver notification subsystem
    Vehicle number Standpipe number Fuel
    а234ке 10 N80
    о001оо 1 Diesel
    а222ее 3 P95
    х777хх 18 R92
    в211ва 15 P95

    Data on the board change automatically as the queue progresses, according to the data received from automated loading systems control programs. The board is connected to the tank trucks traffic control system. Queue management system directs the tank trucks only to functional and vacant automated loading systems.

    The system shows the numbers of passes on the board, if possible, using the first-in-first-out order. Also, the queue management system executes the following functions:

    a) tank trucks with two compartments should mainly be directed to paired automated loading systems, and tank trucks with more than two compartments — to paired automated loading systems only; b) if there are paired automated loading systems but with different products, the system distributes the load so as not to cause excessive downtime of the tank trucks.

    Access control subsystem for control of access to process facilities using plastic cards

    Access control is implemented using plastic cards and terminals (for example, BRIG-015, MS-UITV-V3-Т) for cards reading and software support.

    Terminals are suitable for installation at the following tank farm facilities:

    • one per each loading station;
    • one per each workstation for consignment notes issuance;
    • one at entrance checkpoint;
    • one at exit checkpoint.

    All terminals are connected to the tank trucks traffic control system. Illustrative structure of the tank trucks traffic control subsystem:


    Purpose

    This system has been designed to automate the control over tank trucks traffic, reduce the tank trucks downtime, and evenly distribute the load of the filling stations of the loading facility. Also, the “Automated Control System for Tank Trucks Traffic during Loading Operations” can generate reports and communicate with third-party software systems that support COM technology (1C, etc.).

    Advantages

    By automating the routes and visual control over the process facilities status, the risk of emergencies (for example, mixing different types of fuel, equipment damage, etc.) is minimized.

    Integration

    The system can be integrated into third-party software suites at the level of process equipment control commands and their status data.

    System description

    This system software interacts with various types of process controllers (for example, , etc.)

    Operator interface allows to control the equipment and the equipment status.

    Equipment is shown as pictograms (valves, pumping units) that can be arranged on the screen in preferable order; and graphical image of the process flow chart can be used as the screen background.

    There is a feature allowing to form the sets of “allowed” and “forbidden” routes (sequences of open and closed power-operated valves).

    Availability of “allowed” routes enables quick building of frequently used process schemes. Availability of “forbidden” ones avoids building of unacceptable process schemes (for example, the ones that lead to mixing of different fuels).

    Purpose

    PEC and ESD Control software suite has been designed to control the maximum allowable concentration and emergency shutdown.
    Software suite includes the following functions:

    • controlled (using passwords) access to software;
    • registration of controlled devices in the program;
    • creation of monitoring mnemonic diagrams based on registered devices;
    • visual inspection of pre-explosive concentration and emergency shutdown on mnemonic diagrams;
    • event logging;
    • reporting.

    Integration

    This program supports the following devices:

    • Gas analyzer OGS-PGP;
    • Emergency alarm and interlocking device PAS-05.

    Max. 255 devices can be connected to one port.

    System description

    PEC and ESD Control is a program environment ensuring pre-explosive and emergency shutdown control by providing the operator with visual information about the gas sensors OGS PGP status and PAS-05 inputs/outputs.
    PEC and ESD Control after the launching of the polling, polls all physical devices registered in the program settings and displays the data received from each of them according to created graphic mnemonic diagrams.
    This program also saves the events when specified parameters are changed in the database (event parameters are configured in the program settings). Saved data can be retrieved in the program through the reports generator.
    Devices that need to be polled can be connected to various serial ports.